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Ceramic Fiber Textiles

 

Textile family includes ceramic fiber ropes, braids, cloth, tapes, and sleeving. ceramic fiber textiles are made from alumina-silica ceramic fiber, free of asbestos. These ceramic fiber textile materials can be used in different industrial applications under temperatures up to 2300 °F (1260 °C) and have excellent chemical stability and strong resistance to thermal shock and corrosion attack. Exceptions are hydrofluoric and phosphoric acids and concentrated alkalies. ceramic fiber textiles also resist oxidation and reduction. If wet by water or steam, thermal properties are completely restored upon drying. No water of hydration is present.

textiles contain 15% organic carriers, which helps to establish physical formation of products. The carriers burn out at about 750 °F (400 °C). ceramic fiber textiles also contain reinforcement insert materials of either inconel wire or continuous fiberglass filament to increase handling strength during installation and enhance fiber durability to rated temperatures of 2000 °F (1093 °C) for inconel wire and 1200 °F (649 °C) for fiberglass filament.

In choosing the most appropriate product for a particular application, the following product descriptions should be considered:

 
Multi-Ply Twisted Ceramic Fiber Rope (Made from Wicking)
 
These ropes are produced by twisting multiple plies of ceramic fiber wicking together. Standard 3-ply twisted rope is relatively soft and low in density and is the most economical choice. HD 9-ply twisted rope provides increased compression resistance and strength and is much higher in density (about 50% denser) than 3-ply twisted rope. Both ropes are also available with covering of inconel wire mesh, which drastically increase resistance to mechanical abuse.
 
3-Ply Twisted Ceramic Fiber Rope (Made from Yarns)
 
This kind of ceramic fiber rope is made by forming many strands of yarn into three separate plies, which are then twisted into a three-ply rope. This ceramic fiber rope is slightly denser and more durable than the 3-ply twisted ceramic fiber rope made from wicking.
 
Round and Square Ceramic Fiber Braids
 
The highest density of all ceramic fiber ropes, the round and square braids are produced by overbraiding around a core of ceramic fiber to achieve maximum resistance to mechanical abuse. In addition to its superior strength, round and square braids also exhibit minimal unraveling when cut.
 
Woven Ceramic Fiber Cloth, Ceramic Fiber Tape, and Ceramic Fiber sleeving
 
ceramic fiber cloth, ceramic fiber tape, and ceramic fiber sleeving are very and flexible fabrics. Insert materials of inconel wire and fiberglass filament are incorporated into the yarn to increase tensile strength of the fabrics both before and after exposure to heat. Typical applications for cloth, tapes, and sleeving include gaskets, seals, furnace and welding curtains or pipe wrapping.
 
Ceramic Fiber Rope Applications
 
  • Furnace door insulation and seal
  • Coke oven door jam seal
  • Maintenance in aluminum plants
  • Foundries, refineries and power plants
  • Expansion joing packing
  • Gasket for vacuum degassing of steel
  • During pouring
  • High temperature gasketing and packing
  • Tadpole gasket bulb cord
  • Expansion join packing in boilers and furnaces
  • Woodburning stove door seal
  • Glass furnace truckstone seal
 
Ceramic Fiber Cloth, Tape, and Sleeving Product Properties
 
  • Gasket and wrapping material
  • Pipe hanger insulation
  • Welding curtains and blankets
  • Fuel line insulation
  • Furnaces heat zone separators
  • Exhaust hood curtains
  • Cable and wire insulation
  • Induction heating furnace coil insulation
  • infrared radiating diffusers
  • High pressure steam portable flange covers
 
Ceramic Fiber Textiles Chemical Composition
 
Chemical Contents
Cloth
Tape
Square & Round Braided Ropes
Twisted Rope
Alumina - Al2O
47
47
47
47
Silica - SiO2
53
53
53
53
Boron Oxide - B2O3
-
-
Trace
Trace
Calcium Oxide - CaO
-
-
Trace
Trace
Magnesium Oxide - MgO
-
-
Trace
Trace
 
Ceramic Fiber Textiles Product Properties
 
 
Cloth
Tape
Square & Round Braided Ropes
Twisted Rope
Color
White
White
White
White
Width (inch)
36
1/2, 1, 2, 3, 4, 6
-
-
Normal Section or Diameters
(Inch)
-
-
1/4, 3/8, 1/2, 5/8, 3/4, 1, 1.25, 1.5, 2
1/4, 3/8, 1/2, 5/8, 3/4, 1, 1.25, 1.5, 2
Normal Thickness (inch)
1/8
1/8
-
-
Density (PCF)
-
-
33-36
20-33
Tensile Strength grip lb/f
63
58
110-150
75-100
Melting Point °F
3200
3200
3200
3200
Continuous use up to °F
2300
2300
2300
2300
Temperature Limit of Insert Material
2000 (wire)
1200 (Glass)
2000 (wire)
1200 (Glass)
-
-
 
Data are avarage results of test conducted under standard procedures and are subject to variation. Results should not be used for specification purposes.
Note: A material safety data sheet is available upon request.
The information, recommendations and opinions set forth herein are offered solely for your consideration, inquiry and verification, and are not, in part or total, to be construed as constituting a warrant or representation for which we assume legale responsibility. Nothing contained herein is to be interpreted as authorization to practice patented invention without a license.
 
Shanghai GongYe International Co.,Ltd 417 Ju Lu Road, Unit 1005. Shanghai, China 200020
Email: gongye@shgongye.com  Tel: 86-021-55662371, 55662372  Fax: 86-021-61304657, 55662371*8009